Humanoid Robots: The Rise of Automation and Hexagon Robotics’ Ambitious Plans

The landscape of industrial automation is rapidly evolving, with humanoid robots poised to become a significant force in manufacturing, logistics, and beyond. Even as much of the development originates in China, companies like Zurich-based Hexagon Robotics are making strides in bringing these advanced machines to Western factories. This article examines the current state of the humanoid robot market, the challenges and opportunities it presents, and the role Hexagon Robotics is playing in this technological shift.

The Evolution of Industrial Robotics

Industrial robots have been a staple of manufacturing since the 1970s, initially used for tasks like welding and assembly in the automotive industry. Early robots were largely static, confined to cages for worker safety. The 1990s saw the introduction of mobile robots, used for material handling and logistics within factories and warehouses. Now, with advancements in artificial intelligence (AI), robots are gaining the ability to navigate independently, recognize objects, and adapt to dynamic environments.

The Current State of the Humanoid Robot Market

The humanoid robot market, while still relatively small, is projected for substantial growth. Analysts at Barclays estimate the market was valued between $2 and $3 billion in 2025, with forecasts reaching $200 billion by 2035 and potentially $7.5 trillion by 2050. Still, Gartner market researchers caution against excessive hype, suggesting that many humanoid robots will not progress beyond the pilot project stage in the near future due to technological immaturity.

Currently, China dominates both the manufacturing and adoption of humanoid robots, accounting for approximately 85% of the roughly 15,000 units installed worldwide in 2025. A significant portion of these purchases are made by government agencies, often for entertainment purposes.

Hexagon Robotics: A Western Pioneer

Hexagon Robotics, headquartered in Zurich, Switzerland, is one of the few Western companies actively developing and manufacturing humanoid robots. The company’s AEON model combines agility, versatility, and spatial intelligence to tackle complex industrial tasks, including manipulation, asset inspection, and battery replacement. Hexagon Robotics, whose parent company is based in Sweden, recently secured BMW as a key client, alongside Schaeffler and Pilatus.

The company, comprised of a largely young workforce (with few employees over 30), is rapidly expanding. Hexagon Robotics doubled its workforce in 2025 and plans to double it again in 2026, reaching 200 employees. This growth is fueled by a desire to prove the AEON model’s capabilities in real-world factory settings, with production slated to ramp up in 2027.

Addressing Concerns and Future Outlook

A key concern for European and American industrial groups is the potential for industrial espionage. Many companies are hesitant to deploy robots equipped with cameras that could record sensitive information. This preference is driving demand for robots manufactured in Western countries like Switzerland.

Despite the current economic uncertainties and the challenges of scaling production, the future of humanoid robotics appears promising. BMW is already integrating AEON robots into its iFACTORY in Leipzig, Germany, for tasks such as battery assembly and screw tightening. As technology matures and costs decrease, humanoid robots are expected to play an increasingly important role in automating a wide range of industrial processes, ultimately reshaping the future of work.